Classroom Training

MTS 05

Gear Failures and Tribology of Gears

Understand gear failures and tribology of gears to avoid disruptions to operations. Implement appropriate corrective actions using a structured failure analysis approach.

Objectives:

Upon completion of the training, the attendants will be able to carry out the following:

  • Understand the tribological aspects of in-service gear drives
  • Explain the mechanisms of damage and identify the causes of the failures
  • Propose appropriate corrective actions
  • To exchange with experts in the field

Date:

14th – 15th Oct 2020

Time:

8.30 am to 5.30 pm each day

Pre-requisites

To have notions of metallurgy, mechanics and kinematics of the gears.

Pedagogical means:

Teaching method alternating theory and practice through case studies or works directed.

Who should attend:

Engineers and technicians of Design Offices, production and measurement departments.

Course outline:

  • Gear drives – Overview:
    • Type of gear transmissions
    • Kinematic meshing
    • Manufacturing processes
    • Materials and heat treatments
  • Tribology for gear applications:
    • Basic notions of tribology
    • Lubrication and lubricants
    • Operation of parallel axes gears
    • Tribology of gear mesh
    • Lubrication for gear transmissions
  • Main failures of gears in service
    • Phenomena affecting the surface of the teeth
    • Aspects of the teeth due to permanent deformations
    • Aspects of the teeth after fracture
    • Case studies
  • Calculation of cylindrical teeth (information)
  • Monitoring of gears
    • Overview of the test methods and means
    • Monitoring of in-service reducers and gear assemblies
    • Monitoring of gear assemblies: lubricant analysis
  • Training Evaluation
    • Review daily assessment (oral)
    • Final assessment questionnaire

Trainer

This course will be conducted by Mr. Robert SHANDRO, Gear Failure Analysis Expert

Robert Shandro

Robert SHANDRO Mechanical Engineer – Materials & Construction. Specialized in mechanical power transmission components. A Specialist in Failure Analysis, Consulting and Technical Assistance in industries including Aerospace, Energy, Transportation, Shipbuilding and Public Works. Member of French delegation for ISO TC60 (Technical Committee) “Gears”.

An expert in capacity calculation of gears, terminologies, notation, strength and quality of materials for gears.

Areas of Expertises

  • Global assessment on fixed and turning parts of mechanical systems
  • Failure analysis on power transmission components
  • Expert witness for litigation and insurance claims
  • Design and dimensioning assistance
  • Training on failure analysis
  • Standardization works.

Recent Projects

  • CGG : From failure analysis to power transmission design (gearboxes of a scientific research vessel)
  • SAFRAN : Global assessment on AGB (Accessory Gear-Box), TGB (Transfer Gear-Box) and RDS (Radial Shaft)
  • EDF-EN : Failure analysis on blade bearings and gearbox of wind turbine
  • NEXTER: Power transmission failure analysis and tests of an armoured vehicle
  • DEGREMONT: Assessment and rehabilitation of a pumping station

Profile

Career:

  • 5 years as Design Engineer (electric motors and generators)
  • 12 years as Technical Advisor (Judicial Expertise)
  • 13 years as Project Manager at CETIM
  • From year 2019 – Principal Consultant at MATCOR

Graduate:

Engineer – Mechanics of Structures (UPT 1986)
Engineer – Materials (ISMCM 1992)

Course Name

MTS 05 Gears Failures and Tribology of Gears

Course Date:

14th – 15th Oct 2020 (Wed – Thu)

Closing Date:

11th Sep 2020

Venue:

3 Seletar Aerospace Link, Singapore 797550

Time:

8.30 am to 5.30 pm each day

Course Fee:

SGD 1,200.00 per person (exclude GST)

Early Bird:

10% Discount! Registration must reach us by 14th Aug 2020 OR

Group Discount:

SGD 1,100.00 per person (exclude GST), minimum 3 participants from the same company

Registration Form

To register for the course, please complete this form.

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Payment Details:

  • Registration form and course fees are to reach MATCOR before the closing date.
  • Registration will only be confirmed upon full payment.
  • Direct internet banking payment to MATCOR Technology & Services Pte Ltd, Bank: Development Bank of Singapore, Bank Code: 7171, Branch Code: 032, Swift Code: DBSSSGSG, Bank Address: 1 Kim Seng Promenade, #02-32, Great World City, Singapore 237994, Account / Iban No: 032-004152-3. / PAYNOW: UEN199201190R
  • All cheques should be made payable to “MATCOR Technology & Services Pte Ltd” and mailed to 3 Seletar Aerospace Link Singapore 797550, Or
  • Overseas participants may choose to pay in EUR or USD.
  • Participants shall bear all bank charges for payments.

For clarification or inquiries please contact Ms. Pei Shyan NG or Ms. Irene LIM at +65 67788285 or send an email to training@cetim-matcor.com

Cancellation & Refund:

  • Any cancellation made after closing date – no refund, but delegate substitution is allowed.
  • Any cancellation made before closing date will receive full refund.
  • MATCOR reserves the right to cancel or reschedule the course, only if deemed necessary